Digital Twin Innovation

Pulse®

Pulse from ExactSpace is a revolutionary AI-powered digital twin technology that transforms industrial operations. Predict equipment failures, optimize processes, and unlock unprecedented operational intelligence that goes beyond traditional analytics.

Pulse Digital Twin Technology
95%
Prediction Accuracy
30%
Cost Reduction
24/7
Real-time Monitoring
50+
Industrial Deployments

Digital Twin Technologies

Revolutionize your operations with our advanced AI-powered digital twin solutions

Asset Twin Technology
01

Asset Twin

Predict Failures with Asset Twins

Integrating our Digital Twins with your assets is like having an expert caring for each of your assets, listening intently to all subtle signals and ensuring it gets your attention just when needed. Our AI continuously monitors equipment health, predicts maintenance needs, and prevents costly downtime.

1

Discover

Predictive models pick up early signals of asset deterioration

2

Diagnose

Diagnostic models provide expert-like root cause analysis

3

Act

Collaboration framework that drives timely actions to avoid failures

Process Twin Technology
02

Process Twin

Solve Complex Challenges with Process Twins

Process Twins are your plant's supercharged AI assistants helping you make the most accurate operational decisions every single time. Optimize your process to meet plant objectives like reduce energy consumption, improve product quality and cut down waste.

1

Define the Process

Create process linkage models to establish connections between various sections of your plant.

2

Set Objectives

Let the twin know what your process objectives are and the boundaries in which it must operate

3

AI-powered Optimization

Allow an ensemble of neural network transformer models to learn from your data and recommend precise operating setpoints to achieve your goals

Pulse® Platform Excellence

Enterprise-grade capabilities engineered for industrial transformation and operational excellence

Cloud Agnostic

Enterprise Ready

Deploy Pulse® seamlessly across any infrastructure - public cloud, private cloud, or on-premise environments with complete flexibility and control.

  • Multi-cloud deployment support
  • On-premise installation options
  • Hybrid cloud configurations
  • Zero vendor lock-in guarantee

Industrial IoT Ready

Plug & Play

Pulse Edge enables instant connectivity with comprehensive industrial protocols and data sources for seamless integration.

  • OPC DA/UA native support
  • Modbus & industrial protocols
  • Historian integrations
  • ODBC/JDBC connectivity

Zero-Code Pipeline

No-Code AI

Transform raw sensor data into actionable insights without writing a single line of code through intuitive drag-and-drop interfaces.

  • Visual pipeline builder
  • Automated data validation
  • Real-time transformations
  • Built-in ML algorithms

Enterprise Security

Military Grade

Comprehensive security framework with end-to-end encryption and advanced threat protection for mission-critical operations.

  • AES-256 encryption standards
  • Zero-trust architecture
  • Role-based access control
  • Compliance certifications

Auto-Scalability

Elastic

Intelligent auto-scaling architecture that adapts to your data volume and processing needs automatically for optimal performance.

  • Distributed processing
  • Auto-scaling algorithms
  • Load balancing
  • Performance optimization

Rapid Visualization

10 Minutes

Create sophisticated dashboards and real-time visualizations in under 10 minutes with our intuitive design interface.

  • Drag-and-drop dashboard builder
  • Real-time data streaming
  • Custom widget library
  • Mobile-responsive design

Ready-to-use Library of Asset Digital Twins

Pulse has already been deployed for over 50 Asset Classes. Your plant can benefit from these plug-and-play models to speed up time-to-value from predictive analytics.

Real-World Success Stories

Discover how Pulse® Digital Twin technology is transforming industrial operations across different sectors with proven results and measurable impact.

Boiler Optimization Digital Twin
Boiler Optimization
Digital Twin

Reduce Fuel Consumption and Prevent Failures using Boiler Optimization

Transform your power plant efficiency with AI-powered boiler optimization. Our Digital Twin technology continuously monitors combustion parameters, predicts equipment failures, and optimizes fuel consumption to deliver significant cost savings and enhanced reliability.

0.75%
Equipment Efficiency
20%
Equipment Failures
24/7
Monitoring
Read More
Steam Turbine Reliability Optimization
Turbine Reliability
Process Twin

Improving Reliability of Steam Turbines

Enhance steam turbine performance and reliability with AI-powered predictive analytics. Our Process Twin technology continuously monitors turbine health, predicts component failures, and optimizes operational parameters to maximize efficiency and extend equipment lifespan. This comprehensive approach delivers substantial operational savings and improved asset performance.

1.5
Heat Rate Kcal/kWh
24/7
Monitoring
Read More
Smart Condenser Operations
Smart Condenser
Process Twin

Achieve Maximum Efficiency with Smart Condenser Operations

Optimize condenser performance with AI-powered monitoring and predictive analytics. Our Process Twin technology prevents fouling, optimizes cooling systems, and ensures peak thermal efficiency while reducing energy waste and operational costs.

10%
Energy Savings
4
Heat Rate Kcal/kWh
24/7
Monitoring
Read More
Cement Plant Optimization
Reduce Wastage
Asset Twin

Reduce Energy Wastage in Cement Cooler Operations

Optimize clinker cooler performance with Pulse's Intelligent Digital Twin technology. Our solution provides data-driven approaches to improve cooler efficiency, enable precise heat recovery, reduce energy consumption, and enhance process stability while boosting power generation from Waste Heat Recovery Systems.

Energy Reduction
Production Efficiency
Read More
Steel Rolling Mills Cobble Prediction
Metals & Mining
Asset Twin

Predicting cobbles in Steel Rolling Mills

Revolutionize steel production with AI-powered cobble prediction. Pulse monitors mill temperature, tension, and rolling speed in real-time to prevent dangerous cobble incidents, ensuring safer operations and continuous productivity.

Reduced
Downtime
Improved
Safety
Cost
Savings
Learn More
Green Anode Plant Optimization
Quality Variability
Process Twin

Reduce quality variability in Green Anode Plant

Optimize aluminum anode production with intelligent process control. Our Process Twin technology monitors raw material quality, optimizes compaction settings, and ensures consistent anode density while reducing rejection rates and production costs.

1.2%
Rejection Rate
30%
Density Consistency
Enhanced
Energy Efficiency
Learn More
Boiler Optimization Digital Twin
Boiler Optimization
Digital Twin

Reduce Fuel Consumption and Prevent Failures using Boiler Optimization

Transform your power plant efficiency with AI-powered boiler optimization. Our Digital Twin technology continuously monitors combustion parameters, predicts equipment failures, and optimizes fuel consumption to deliver significant cost savings and enhanced reliability.

0.75%
Equipment Efficiency
20%
Equipment Failures
Significant
Energy Savings
Read More